Before buying a cosmetic tube filling machine, there are a number of factors you should look for such as features, design, parts, working principle, filling mechanism, sealing machines, etc. This guide explores all information about cosmetic tube filler.
1. What Is a Cosmetic Tube Filling Machine?
It is a device that uses a pump to fill a tube with the desired amount of cosmetic product and seal the tube shut.
This machine ensures the product remains fresh and protected from contaminants.
Ultimately, a cosmetic tube filling machine is a great investment for new and existing businesses. This article tells you why.
2. Benefits of Cosmetic Tube Filler Machine
A cosmetic tube filler machine is a great way to increase convenience and efficiency in packaging cosmetic products.
Some benefits of using this machine include:
Production Efficiency
It is easy to produce large volumes in a short time because the machine is fast and does not need breaks that eat up production time.
Provides Consistency
You can control the product volume dispensed into each tube.
Therefore, each batch has a similar amount of product when filled with a machine compared to human hands.
Improves Safety:
Since workers do not handle equipment directly, there is a reduced risk of workplace injuries.
The machines also reduce costs associated with such injuries.
Offers Multitasking Solutions
These machines also offer multiple functions in one device, such as cleaning tubes, filling, sealing, and labeling.
Hence, it streamlines the production line from start to finish
Reduces Waste
The machine is set to fill the tubes to a specific level at the start.
After that, it ensures precise filling and instant sealing to prevent leakage and waste.
3. Features of Cosmetic Filling Machine
Individual cosmetic filling machines have unique properties depending on their design and function.
Still, they all have the following features to ensure functionality.
Precise Filling
These machines operate precisely regardless of the type or size of tubes used.
You can regulate the amount of product dispensed into each container.
It results in consistent and high-quality products.
Versatile
Cosmetic filling machines accommodate various settings and can be used in small and large businesses.
They can also be used to dispense a variety of cosmetic products by simply adjusting settings.
Durable
A cosmetic filler is typically made from hard-wearing materials such as stainless steel.
It prevents damage and makes it easy to clean.
User-Friendly
One of the best features of cosmetic filling machines is that they are designed to be user-friendly.
Anyone can learn how to use one.
Budget-Friendly
With several models in the market, you can find something to fit your budget.
Considering their value, spending a little extra to get a good machine is a bargain.
4. Parts Of Cosmetic Tube Filling Machine
There are many models of cosmetic tube filling machines, each with its unique design.
Still, most machines have some standard parts necessary for operation and include;
Frame
This part of the machine contains all the other components.
It is made from tough materials for strength and durability.
Control Panel
It includes all the components that regulate various functions and parameters, such as
- Operation Speed
- Temperature
- Product volume and other dosing parameters
- Sealing and labeling details
- Safety and emergency systems
Fuse Box and Motor
This part is where all the electrical connections are centralized.
It includes a motor that converts and regulates electricity for sufficient power to operate the machine.
Tanks and Hopper
Cosmetic products must be stored in tanks waiting to be dispensed.
While most machines have external tanks, all of them have a hopper.
The hopper resembles a funnel and holds the product before it is dispensed to the tubes.
Tube Holders and Conveyor Belt
Tube holders support the tubes when filling up.
They are attached to a conveyor belt that moves them from one station to the next.
Filling Nozzles:
These are pen-like tubes that control fluid motion during the filling process.
They ensure a clean and accurate fill.
5. Cosmetic Tube Filling Process
The cosmetic tube filling process is a great way to package various beauty products.
It provides a clean and professional look to the final product.
Below is a breakdown that shows what happens in each step.
Preparation
This step involves selecting the right tubes and cleaning them to remove potential contaminants.
Different types of tubes are available on the market, so selecting one compatible with your product is essential.
Preparing the Product for Filling
It may involve mixing or heating the product, depending on its composition.
The settings for the filling are adjusted in this step.
This ensures the machine fills the correct amount in each tube and that each part of the process runs smoothly.
Filing the Tubes
In the next step, the filling process begins. Depending on the type of machine, the tubes may be loaded automatically or manually and dispensed with the product.
It is essential to fill the tube slowly and evenly to prevent product damage or wastage during the process.
Sealing
Once a tube is filled, it is sealed shut. This can be done using a heat sealer or a crimping machine usually built into the machine.
Any excess material on the tube is trimmed in this step.
Labeling
A label and other identification information such as batch codes, manufacture, and expiry dates are applied.
This step is crucial to identify the products inside the tubes.
Finally, the finished product is ejected.
6. Sealing Options In Cosmetic Tube Filling Machine
In the cosmetics business, one of the most important aspects of packaging is how well the tubes are sealed.
Some common sealing mechanisms include:
Hot-air Sealing In Cosmetic Tube Filling Machine
Hot-air sealing is relatively simple. A tube is fed into a machine, where it is heated and then cooled to seal the ends.
Hot-air sealing is quick and easy, producing a solid seal that can withstand high temperatures and pressures.
It does not require special chemicals or solvents, making it environmentally friendly.
Ultrasonic Sealing In Cosmetic Tube Filling Machine
Ultrasonic sealing uses high-frequency sound waves to create friction and heat. This heat is then used to fuse the two materials, creating a firm bond.
The advantage of ultrasonic sealing is that it is fast and produces a strong seal.
It reduces the risk of contamination as it is a non-contact method and prevents heat damage to sensitive cosmetics.
7. Applications Of Cosmetic Tube Filling Machine
Some of the most common cosmetics packaged in tubes include foundation, moisturizer, sunscreen, and lip balm.
Tubes are a preferred type of packaging for cosmetic products as they are easy to transport. Furthermore, tubes are less likely to leak, which is essential for liquids or semi-liquids.
Therefore, you can repurpose a cosmetic tube filling machine for:
- The food industry packages products such as sauces, condiments, and soups
- In pharmaceuticals to package products such as ointments, creams, and gels
- Chemicals packaging for products such as adhesives, sealants, and lubricants
8. Types of Tubes to Fill Using
A cosmetic tube filling machine can use many different types of tubes.
The type of tube you use will depend on the product you are filling and the packaging you want.
The most commonly used types of tubes are:
Laminate Tube
Laminate tubes are made of multiple layers of material that are bonded together.
They are made from layers of material such as plastic, aluminum, or copper, making them strong and durable.
Aluminum Tube
Aluminum tubes are lightweight and durable, making them a good choice for products that need to be shipped or stored for long periods.
They are also a sustainable option as they can be recycled.
Plastic Tube
Plastic tubes are a popular choice for cosmetic tubes because they are inexpensive and lightweight.
They reduce the cost of production and are great for storing products that may react with metal and laminate materials.
9. Troubleshooting Cosmetic Tube Filling And Sealing Machine
Occasionally, machines fail to operate as intended, which can cause defects in the final product.
Here are some of the most common problems that affect cosmetic tube filling and sealing machines, as well as some tips on troubleshooting them.
The Machine Will Not Start
Look for disruptions to the power supply by turning on the machine and checking the fuse.
You can also check whether there are communication problems between the machine and its operating system.
Faulty Sealing Operation
It would indicate a problem with the sealer or tube feeder. Check that the sealer is aligned correctly and that the tube feeder is not jammed.
Inaccurate Filling
Many factors can cause this. Examples include:
- A clogged nozzle
- Impurities in the product
- Incorrect settings
- An empty product hopper
- The filling motion is causing foaming
Check for each issue, adjust settings, or clean the clogged-up parts to eliminate the problem.
Additionally, ensure that the cooling ring is firmly placed and align the heating device to fit the tubes properly as they pass along.
Incorrect Labeling of Tubes
A misaligned labeler or incorrect settings usually cause this problem. Check that the labeler is aligned correctly and that the settings are correct.
Noise and Vibration
Noise usually comes due to a loose part or a piece of debris in the machine. Inspect the machine for any loose parts or debris and remove them if necessary.
Vibrations may be caused by an unbalanced load, incorrect settings, or a problem with the foundation.
Adjust the load balance and ensure that the settings are correct. If the problem persists, contact a technician to check the foundation.
10. Cosmetic Tube Filling Machine Maintenance Process
It is essential to keep your cosmetic tube filling machine well-maintained to ensure optimal performance and a long lifespan.
Below are some key maintenance tips to keep your machine running smoothly.
Daily Cleaning
Thoroughly clean the machine’s parts, including the filling nozzles, seals, and tubing at the end of each day.
It prevents buildup and ensures your machine is always ready to use.
Always cut power to the machine before cleaning and use an alcohol-based cleaner as water can damage electric parts.
Regular Checking and Servicing
Conduct regular checks and service your machine on time.
This process involves inspecting all parts for wear and tear and ensuring that the seals are intact and in good condition.
Additionally, lubricate the moving parts regularly to keep them from drying out or becoming damaged.
If the oil level is lower than ½ than the mark indication, add engine oil in time to prevent damage to machine parts.
Inspection and Adjustment
If the machine has been nonoperational for a long time, you need to make adjustments before restarting it.
Check for loose parts and tighten, adjust, and lubricate them. Do not forget to inspect the machine before starting any production.
For all your cosmetic tube filling machine needs, contact us now.
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