In today’s fast-paced food and beverage industry, packaging efficiency, hygiene, and precision play a crucial role in product quality and customer satisfaction. One of the most reliable solutions widely adopted by manufacturers is the rotary cup filling and sealing machine. This type of machine is designed for packaging liquid, semi-liquid, and paste products into pre-formed cups with a secure seal.
At Shanghai Biaozan, we specialize in manufacturing advanced rotary cup filling and sealing machines that meet international standards and are trusted by clients worldwide.
What is a Rotary Cup Filling and Sealing Machine?
A rotary filling and sealing machine is a high-efficiency packaging solution that uses a rotating disc (turntable) to move cups through various processing stations, including:
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Cup dropping (placing empty cups on the platform)
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Filling (liquid, paste, powder, or granules)
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Film placing or lid cutting
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Heat sealing or ultrasonic sealing
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Date coding/printing
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Cup discharge
This machine is commonly used for yogurt, jelly, juice, mineral water, sauces, coffee capsules, cosmetic creams, detergents, and other products.
Key Features of Rotary Cup Filling and Sealing Machines
| Parameter | Specification |
|---|---|
| Production Speed | 2000 – 6000 cups/hour (depending on model & product type) |
| Cup Size Range | Customizable, typically 50ml – 500ml |
| Filling Accuracy | ±1% with advanced piston or pump filling systems |
| Sealing Methods | Heat sealing, ultrasonic sealing, or aluminum foil sealing |
| Power Supply | 220V/380V, 2-6 kW depending on configuration |
| Material | Stainless steel (food-grade, hygienic design) |
| Automation | PLC control with touchscreen operation |
| Applications | Yogurt, jelly, coffee capsules, sauces, cosmetics, detergents |
Customer Case Study: Yogurt Manufacturer in Southeast Asia
One of our clients, a dairy manufacturer in Thailand, faced challenges with their old semi-automatic cup sealing process:
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Problem 1: Low production speed (only 1000 cups/hour), which limited their ability to meet market demand.
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Problem 2: Inconsistent sealing quality, leading to leakage during transportation.
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Problem 3: High labor costs due to heavy manual intervention.
Our Solution
We supplied them with a 4-station rotary cup filling and sealing machine with piston filler and heat sealing technology. The machine achieved:
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5000 cups/hour production speed, meeting increased orders.
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Leak-proof seals with precise temperature control.
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Reduced labor cost by 40%, as the process became fully automated.
Within three months, the client reported not only improved efficiency but also enhanced brand reputation due to better product presentation and extended shelf life.
Why Choose a Rotary Cup Filling and Sealing Machine?
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High Efficiency – Multi-station rotary design ensures continuous operation.
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Hygienic Design – Stainless steel structure meets GMP and food-grade requirements.
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Flexibility – Suitable for different cup sizes, materials, and products.
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Reliable Sealing – Heat or ultrasonic sealing ensures leak-proof packaging.
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Customization Options – Can integrate functions like nitrogen flushing, date coding, or labeling.
Why Choose Shanghai Biaozan?
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Professional Manufacturer – Over 15 years of experience in packaging machinery.
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Customized Solutions – Machines tailored to fit your product, cup type, and production needs.
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International Certifications – CE, ISO certified, meeting global standards.
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Strong After-Sales Service – Remote technical support, on-site installation, and operator training.
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Global Clients – Our rotary filling sealing machines are used in Asia, Europe, the Middle East, and North America.
Frequently Asked Questions (FAQ)
1. What products can be packed with a rotary cup filling and sealing machine?
Yogurt, jelly, juice, sauces, coffee capsules, cosmetic creams, and detergents.
2. Can the machine handle different cup sizes?
Yes, our machines can be customized with adjustable molds for different cup diameters and depths.
3. What sealing methods are available?
Heat sealing (plastic or aluminum foil), ultrasonic sealing, or pre-cut lid sealing.
4. How accurate is the filling system?
With piston or pump fillers, accuracy can reach ±1%, ensuring consistent product volume.
5. Does the machine support automation?
Yes, it comes with a PLC control system and touchscreen, and can integrate coding, labeling, or nitrogen flushing.
Conclusion
A rotary cup filling and sealing machine is an ideal choice for businesses seeking high-speed, hygienic, and reliable packaging solutions for food, beverage, cosmetic, and chemical products.
At Shanghai Biaozan, we combine advanced technology, customized solutions, and strong after-sales service to deliver equipment that helps our customers grow their businesses. Whether you are a small producer or a large manufacturer, our rotary filling sealing machines can help you increase efficiency, reduce costs, and improve product quality.
👉 Contact Shanghai Biaozan today to learn more about our rotary cup filling and sealing machines and get a tailored solution for your production needs!